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Model 1000Kg

THE OXMASTER - 1000 LEAD OXIDE MIXING SYSTEM GIVES GUARANTEED HIGH CAPACITY EFFICIENCY WITHIN AN ENVIRONMENTALLY SAFE SYSTEM.

This unique pan type - high shear system uses a cross-head design that ensures the mixing blades strike a fresh paste surface 120 times per minute. From 1200lbs (550kg) to 2400lbs (1100kg) of dry oxide per batch, in average cycle times between 13 to 23 minutes.

With consistent and predictable paste quality every time the optional OxMode moisture control that accurately senses the moisture content during the mixing cycle and adjusts the process water to achieve a predetermined uniformed mix.

Strong and reliable with the lowest maintenance of any mixer today, together with cleaning that is simple and fast to give you the highest productivity.

Main Photo Model 1000Kg
 
Total Mixing Control
 
Scraper Pneumatics Access Reducer Controls

Outside wall scraper: High sheer mixing

Easy access to all pneumatics

60HP motor with shaft-mounted reducer

Easy to troubleshoot controls


PRODUCTION:

Batch Size:
1200 to 2400lbs (550 to 1100kg) of dry oxide.
Batch Times:
Between 13 to 13 minutes depending on recipe and cooling

316 STAINLESS STEEL MIXER TUB:

Dimensions:
72" (1830mm) diameter x 22" (560mm) deep
Inner Surface:
Honed and polished to smooth nonstick surface
Discharge:
Side door drops into 18cu.ft. (1/2cu.m) cone below

MIXING BLADES:

2-17.50 angled mixing blades
2-22.50 angled mixing blades
1-UHMW outside wall scraper
1-UHMW inside wall scraper


SPECIFICATIONS:

PLC:
Allan Bradley SLC 5/04 series
Programming Language:
Ladder Logic
Touch Screen:
Allen Bradley Color Panel - view 1000
Mixer Motor:
60HP with shaft-mounted reducer
Cone Feeder:
5HP
Load Cells:
1K and 2K Revere load cells
Communications:
Load cell output read by Hardy weight moduals
Pneumatics:
SMC VQ & BIMBA valves and cylinders
 

UTILITIES REQUIRED:

Electrical:
480V 3 phase 60Hz. Other voltages upon request.
Air:
Nominal air requirement of 6.2 bar (90psi)
Water:
Delivery rate of 25 to 30 gpm
Acid:
Delivery rate of 6 to 7 gpm

DIMENSIONS:

Mixer is mounted in our standard platform. Total overall dimensions are:

Length 210" (5,334 mm)
Width 162" (4,115 mm)
Height 225" (5,715 mm)

These dimensions can be customized to suit individual needs.


FEATURES & OPTIONS:

  • Crosshead design above paste level allows for high-shear mixing action.
  • Hydraulic slide gates seal mixer during dry ingredient addition, eliminating buildup in exhaust and gives consistent volume.
  • Mixer wash port diverts clean-up water away from pasting line.
  • Side water jackets improve cooling up to 25%. Bottom water jackets also available.
  • "Y" shaped stainless steel outlet damper keeps airflow in balance.
  • Acid added by weight. Water either metered or by weight.
  • Separate easy access cabinet for pneumatic controls.
  • Thermoprobe accurate to +/- 1 degree F. Features an oscillating piston that contacts the paste.
  • All mixers are preassembled, prewired, and tested on factory floor.
  • Cooling options including air conditioning provide consistent cooling and paste quality.
  • Wet scrubber option adapted to paste mixing. Collection efficiency at 98%.
  • Polyethylene mixer blades are standard.
  • Polyethylene easy open lids with dust-tight pneumatically expanding seals are standard.
  • Pneumatic lid lifters are an option.
  • Teflon coated bridge to support drive. Stainless steel bridge is optional.
  • All components meet CE and ISO standards.
  • Complete graphical data collection and analysis package.
  • OxMode moisture control eliminates hand density & penetration checks.
  • Turnkey installation.

 

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1105 Twenty-Fourth Street, P.O. Box 5006 Port Huron, MI USA 48061-5006
Phone: 810.987.4700 | Sales: 810.987.7600 | Fax: 810.987.8135 | sales@wirtzusa.com

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