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GENERAL SPECIFICATIONS:
- Electrics: 380v - 575v; 50hz or 60hz 3-phase.
- Variable speed drive. Machine speeds of 8 to 20 cycles.
- All motors totally enclosed and fan cooled.
- Main drive motor 3/4 HP
- Lead pump motor 1 HP
- Internal scrap conveyor motor 1/2 HP
- Free standing main electrical panel control. Capability of up to 3 machines with individual control consoles to be shut down from any console.
- Hydraulic power unit complete with cooling unit and non-flammable hydraulic fluid. Sized to fit number of casters to be grouped; single, 2, 3, or 4.
- Manifolds for utilities eliminates costly field installation of piping. All internal piping is complete for gas, air, water and mold coolant.
- Individual shut off valves on water, gas and air lines allow service to one machine without disturbing other machines.
- Swing out mold corking bracket for easy accessibility to the molds for corking, washing and changing.
- Air filter, regulator and lubricator for air system.
- Separate air regulator and quick connect hose for molds with air flow vent bars.
- Most grease fittings are piped to central locations on outside of machine foe ease of lubrication.
- Heavy duty steel belt internal scrap conveyor with separate drive unit extends under stacker to catch all grids and trimmings.
- Emergency stop button automatically opens the mold and trim die and returns the ladle to the no pour position.
- Machine drive mechanism and planish type trim die are guarded for operator safety.
- Heat and ventilation shields and hoods over ladle and dispense valve remove heat and gases for comfort and safety.
- Air quench on stacker to cool and age harden grid faster.
- Grid counter, grid inspection table, and tool holder are mounted to stacker.
- Set up for natural gas, other fuel set ups available.
- Machine can also be supplied for use with elevated furnaces or other configurations.
- Can be arranged as a single caster or in banks of 2, 3, or 4 casters.
- Heavy duty low dross lead pump.
- Includes one standard planish type trim die either 4 1/2", 5 5/8" or 5 11/16".
PRODUCTION:
Speeds up to 18 panels per minute.
One operator, (3) machines, up to 35,000 grids per (8) hour shift.
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OPTIONS:
- Other voltages available.
- Special size planish type trim die up to 6.375" (161.93mm).
- Combination planish type trim dies (2 sizes) available.
- Ammeters to monitor electric heater circuits, indicate a malfunction of heater circuit, for electric ladle, mold electric heaters, and electric feedline.
- Castmaster 2000 automated temperature control system and machine speed system.
- Die lubricating system with 1 gallon reservoir.
- Oversize mold back for golf car or scrubber batteries.
- Elevated lead furnace operation.
ENERGY REQUIREMENTS:
Cooling Water:
- Supply Temperature:
- Max 45 deg F
- Pressure:
- 80 PSI (5520 m bar) max
- 20 PSI (1380 m bar) min
- Volume:
- Operating and Peak: 70 GPH (262.5 Liters/Hr)
Air:
- Pressure:
- 100 PSI (6900 m bar) max
- 80 PSI (5520 m bar) min
- Volume:
- Operating and Peak: 50 SCFM
Fuel:
- Pressure:
- 14" WC (350mmWC) max
- 5" WC (127mmWC) min
Natural Gas: 1000 BTU/CuFt
- Volume:
- Operating and Peak: 25 CFH (.7 M Cu/Hr)
Propane: 2500 BTU/CuFt
- Volume:
- Operating and Peak: 10 CFH (.3 M Cu/Hr)
Ventilation:
(Note figure may also be included in the ventilation requirements for the furnace)
- Volume:
- 760 CFM (21.4 M Cu/Hr)
Electrical:
- Demand: 5.6 KVA
GRID SIZE CAPACITY:
- Trim Width:
- 4.250" (108mm) min to 6.375" (161mm) max
- O.A.L. lug to lug:
- 7.375" (187mm) min to 13.625" (346mm) max
- Thickness:
- .040" (1.02mm) min to .188" (4.77mm) max
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