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Industrial Grid Casting: Model 332/332C | Model 450
 
Model 332C

Main Photo Model 332C THE WIRTZ MODEL 332C GRID CASTER FOR PRODUCTION OF INDUSTRIAL BATTERY GRIDS USING EITHER LEAD CALCIUM OR LEAD ANTIMONY TO PRODUCE HIGH QUALITY GRIDS.

The 332C Industrial Grid Caster is an easy to operate, easy to maintain machine, producing uniform size and weight grids - in four to twelve cycles per minute. It features a unique grid transfer mechanism with grid centering and a pallet die entry mechanism that eliminates jams and mis-trims. As a result, the 332C can produce up to 60% more grids than competitive casters. All machines have complete internal piping for gas, air, water and mold coolant. Additionally, a rubberized internal scrap conveyor belt returns waste to the melting pot. For increased production and improved quality, the Wirtz 332C caster is the hands down winner for calcium or antimony alloys.

 
 

GENERAL SPECIFICATIONS:

  • Variable speed drive. Machine speed from 4-12 cycles per minute depending on grid type, thickness, and grid alloy.
  • Standard mold sizes are 10.25" (260.35mm) x 24" (609.6mm) , 30" (762mm) or 32" (812.8mm). Will accept mold sizes of 12" (304.8mm) x 24" (609.6mm) or 32" (812.8mm) , 13" (330.2mm) x 30" (762mm), and 13" (330.2mm) x 32" (812.8mm). Standard grid sizes are from 5.375" (136.53mm) to 8.25" (209.55mm) wide from 9.25" (234.95mm) to 25.25" (641.25mm) high not including lugs. Maximum lug to lug dimension 27.25" (692.15mm). Special alterations can be made to increase maximum grid width from 8.25" (209.55mm) to 9.25" (234.95mm).
  • All internal piping is complete for gas, air, water and mold coolant.
  • Swing out mold corking bracket for easy accessibility to the mold for corking, washing and changing.
  • Air filter, regulator and lubricator for air system.
  • Heat and ventilation shields and hoods over ladle remove heat and gases for comfort and safety.
  • Standard color of machine is Wirtz Blue with safety yellow guards.
  • Grid takeoff at 32" for ergonomic handling.
  • Motors located under the grid caster to minimize layout profile.
  • Separate air regulator and quick connect hose for mold airflow vent bars.
 

OPTIONS:

  • Ammeters to monitor electric heater circuits ( indicate malfunction of heater circuit). Can be supplied for electric ladle, electric mold heaters and electric feedline.
  • Mold wash pans and brush for cleaning molds.
  • Speed indicator.
  • Sight gauges for all mold coolant lines.
  • Power mold corking bracket (air operated).
  • Modifications to accept up to 9.25" (234.95mm) trimmed grids (gate only).
  • Castmaster 2000 automated temperature control and speed control system for optimum quality and quantity production.
  • Die lubricating system.
  • Manifold piping for ease in machine set-up.
  • Autofill System to allow grid mold to fill faster.
  • Second lead delivery system for use with different lead alloy.
  • Allen Bradley series SLC-500 PLC controller available.

ENERGY REQUIREMENTS:

Cooling Water:

Supply Temperature:
Max 75 deg F (24 deg C)
Volume:
100 GPH (375 Liters/Hr)
Pressure:
80 PSI (5520 m bar) max
20 PSI (1380 m bar) min

Air:

Volume:
Optimum 4 CFM (.1 m Cu/Min)
Pressure:
100 PSI (6900 m bar) max
80 PSI (5520 m bar) min

Fuel:

Pressure:
14" WC (350mmWC) max
5" WC (127mmWC) min
Natural Gas: 1000 BTU/CuFt
Volume: 25 CFH (.7 M Cu/Hr)
Propane: 2500 BTU/CuFt
Volume: 10 CFH (.3 M Cu/Hr)

Ventilation:
(Note figure may also be included in the ventilation requirements for the furnace)

Volume:
1000 CFM (28.2 M Cu/Hr)

Electrical:
460v, 60hz, 3-phase standard

200v to 575v, 50hz or 60hz, 3-phase available upon request

 
Industrial Grid Casting: Model 332/332C | Model 450
 
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1105 Twenty-Fourth Street, P.O. Box 5006 Port Huron, MI USA 48061-5006
Phone: 810.987.4700 | Sales: 810.987.7600 | Fax: 810.987.8135 | sales@wirtzusa.com

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