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IC-2B Lead Ingot Caster

Model IC-2B WIRTZ MODEL IC-2B FULLY AUTOMATIC LEAD INGOT CASTER

The fully automatic Wirtz Lead Ingot Caster offers you the unbeatable combination of increased production and lower labor costs... all for a very low initial investment.

IC-2B Right Hand or Left Hand Ingot Casting Machine. Machine to have cast iron molds. Cooling system includes manual shut-off valve, water strainer, solenoid water valve and built in manifold with spray heads. Water service 30 PSI at 30 GPM minimum. The integral drain basin has two drain connections, one on each side. Molds and Ingots are uniformly cooled with a fine mist from the bottom.

The Wirtz IC-2B can cast a wide variety of pig sizes, up to 100 pounds, at a variable speed of 6-14 pigs per minute depending on the number of molds selected for the machine. The IC-2B comes with a choice of 76, 100, 120, or 160 molds. A unique pouring device assures consistent weights and close tolerances.

The pouring ladle is a tilting type, operated by air over oil cylinder system with two timers and control panel. It will return to the "no pour" position in the event of loss of air or electricity. An upper bull ladle with drop tube and metering valve supplies the tipping ladle.

An air operated code stamping unit is mounted on the machine. One stamp holder for two (2) rows of four (4) characters and a numerical set of 0 thru 9 stamps are included. Machine is complete with air filter, regulator, lubricator, piping air valves, cylinders, NEMA 12 panel with flange mounted disconnect switch, controls and wiring on the machine. Extra strengthening of main frame with lower box chassis is included on the base machine.

A discharge conveyor with its own drive mechanism is recommended as optional equipment. The conveyor picks up each pig after ejection, places it right side up and raises it to a suitable height for removal to the stack.

When purchasing ingot mold castings customer is required to purchase up to 20% foundry overrun.

 
 

PRODUCTION:

6 to 14 pigs per minute - fully automatic.


PART SIZES:

Ingot size in standard mold from 55 to 85lb. lead pigs. Other size and shapes also available.


SAFETY FEATURES:

  • When machine is stopped, ladle automatically returns to "no pour" position.
  • Discharge mechanism prevents more than one pig ejection at a time.

COOLING:

Spray water mist on bottom of molds. Cooling water is collected in a tray for run-off to a drain.


SPEED CONTROL:

Variable Speed Crank (variable pulley).


MOUNTING:

"V" groove casters (options available).

 

 

OPTIONS:

  • Special molds or other than standard sixe pigs.
  • Discharge conveyor with separate drive mechanism, 3-phase, 60hz power, specify electrics.
  • Motive power unit to drive IC-2B wheels either forward or reverse.
  • Pig mold lifter for discharge conveyor.

ENERGY REQUIREMENTS:

City Water
Supply Temperature Max.: 45¡
Supply Pressure: 30 PSI min., 40 PSI max.
Demand - Operating: 30 GPM

Compressed Air
Supply Pressure 80 PSI min., 100 PSI max.

Demand
Operating: 4 SCFM
Peak: 4 SCFM

Gas Consumption
Natural: 1000 BTU/CU FT
Propane: 2500 BTU/CU FT

Supply Pressure: 1 PSI

Demand
Operating: 8.5 SCFM
Peak: 8.5 SCFM
Electrical
Typical: 4.0 KVA
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1105 Twenty-Fourth Street, P.O. Box 5006 Port Huron, MI USA 48061-5006
Phone: 810.987.4700 | Sales: 810.987.7600 | Fax: 810.987.8135 | sales@wirtzusa.com

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